Soft Stone Wall Panel

The production process of soft porcelain (flexible tiles or flexible stone) is a relatively complex process, involving multiple steps and key technologies. The following are the main production processes of soft porcelain:

1. Preparation of raw materials

- Main raw materials: modified soil (MCM), inorganic mineral powder (such as mud powder, stone powder, etc.), environmentally friendly water-soluble architectural coatings.

- Auxiliary materials: adhesives, pigments, additives, etc.

2. Mix and stir

- Ingredients: Weigh various raw materials according to a certain proportion according to the formula and put them into the mixing equipment.

- Stirring: Use a high-speed mixer to mix the raw materials evenly to ensure that the ingredients are evenly distributed.

3. Forming

- Mold preparation: Prepare the corresponding mold according to the required product shape and size.

- Extrusion molding: The mixed raw materials are extruded through the extruder to form continuous sheets or strips.

- Pressing and molding: For products that require specific textures or patterns, pressing equipment can be used for pressing and molding.

4. Dry

- Preliminary drying: Place the molded soft porcelain sheets or strips in a well-ventilated environment for preliminary drying to remove excess moisture.

- Drying: Send the initially dried soft porcelain into the drying equipment and dry it at a specific temperature to cure it.

5. Surface treatment

- Sandblasting: Sandblasting of dried soft porcelain to increase the texture and roughness of the surface.

- Sanding: Use sanding equipment to sand the surface to make it smoother.

- Painting: According to the design requirements, the soft porcelain is sprayed or rolled with environmentally friendly water-soluble architectural paint to give it the required colors and textures.

six. Bake

- High-temperature baking: The surface-treated soft porcelain is sent to the high-temperature baking oven and baked at a specific temperature to further cure the material and enhance its performance.

- Cooling: After baking, take out the soft porcelain and cool it naturally to room temperature.

seven. Irradiation cross-linking

- Irradiation treatment: The cooled soft porcelain is sent into the irradiation equipment, and cross-linked by high-energy rays (such as ultraviolet or electron beams) to further improve the strength and durability of the material.

- Secondary cooling: Cooling again after irradiation treatment to ensure that the material is completely cured.

8. Quality inspection

- Appearance inspection: Check whether the surface of soft porcelain is flat, free of cracks, bubbles and other defects.

- Size measurement: Use measuring tools to accurately measure the size of soft porcelain to ensure that it meets the standard.

- Performance test: Carry out a series of performance tests, including flexibility, tensile strength, waterproofness, weather resistance, etc., to ensure that the product quality meets the standard.

9. Packaging and storage

- Packaging: Qualified soft porcelain products are packaged, usually using moisture-proof and dustproof packaging materials.

- Storage: Store the packaged soft porcelain in a dry and ventilated warehouse, avoiding direct sunlight and humid environment.

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